April 24, 2024

Understanding Steel Cable Assembly

Did you know that anyone can perform cable assembly if you have the right materials?

Steel cable assembly is often done in factories because they can produce large amounts. While machines take care of most of the work, it’s important to understand how the assembly process works so you can make them. Steel cables are some of the most important things used in a variety of applications.

Fortunately, it doesn’t take much to make steel cables. Providing that you have wires and plastic coating, you can make steel cables of any size. Knowing how to maintain steel cables will also ensure that you can use them for a long time, preventing you from having to waste money on new ones.

Read on to learn more about steel cable assembly and how to maintain them!

Steel Cable Applications

The main purpose of a steel cable is to hold things together that go through a lot of tension. You’ll find steel cables anywhere that involves heavy objects and moving parts. Because of this, it’s important that certain procedures are used to assemble steel cables or they’ll break.

When making steel cables, they get often coated with plastic and cable fittings. No matter what industry is using the cables, they can be made to fit the needs of whoever needs them.

Here are some of the main applications that use steel cables:


Most medical equipment uses steel cables. Many implants also use steel cables because of their flexibility. They can restore movement and strength to the body while having enough durability to last a long time.


Construction is the most common application that uses steel cables. A large variety of machinery uses steel cables, such as pulleys, cranes, elevators, and more. Steel cables are extremely strong, giving engineers the ability to put together buildings and bridges while providing enough leeway to withstand wind and other natural factors.


When it comes to commercial fishing, steel cables are crucial for catching large amounts of fish. Using cranes and nets, fishers can toss large nets into the water and pull them in without anything breaking due to the weight of the fish.

Basic Steel Cable Assembly

All cables are made for different purposes, but they’re made with the same process. Stainless steel cables consist of several wires that are intertwined around a center strand. Intertwining these wires gives the cable more strength because it’s harder to manipulate. The more wires a cable has, the stronger it’ll be.

After forming the cable, it’s then covered with a protective coating to make it easier to handle and hold the wires together. The coating also protects users from getting shocked if the cables will be used to transport electricity.

In a construction setting, thicker cables are used because both strength and flexibility are essential. Most medical uses also require flexible cables. Commercial fishing and similar applications don’t require flexibility, so cables are made with guy strands.

Prolonging Cable Life

Getting the most you can out of a steel cable is important, especially when dealing with large ones that can cost a lot of money to replace. While maintaining a steel cable can be difficult, cable assembly allows for the cables to be removed from their application and worked on.


Lubricating steel cables is one of the best ways to extend their lives because it ensures that they can move freely. Without lubrication, steel cables will grind together as they’re moved. The resistance will make them much more likely to break, so you should lubricate them often, which will require removing the coating.

Plastic Coating

A plastic coating is crucial when prolonging cable life because it protects them from debris. If a cable doesn’t have a coating, debris can get inside and the cables could break because nothing is holding them together. When the coating is wearing down, you can easily remove and replace it whenever needed.


A part of prolonging the life of a steel cable is inspecting it often. You must regularly look at the cables and the parts it’s connected to, such as steel cable ends. Doing this often will give you time to make necessary changes before something break indefinitely.

How to Buy Materials

Whether you want to buy steel cable fittings or wires to form cables, you’ll need to know where to go. Fortunately, you can find everything you need within minutes by searching online. Go to Google and search for, “steel cables for sale.” You’ll then see a variety of sites selling steel cables and similar products.

If you need something like threaded cable plugs, include that in the search. You should figure out what exactly you need so that you can find the appropriate website.

When browsing sites, compare their prices before you buy something. Steel cables can be expensive, so try to save as much money as you can. You may be able to find bundles of cables and steel cable plugs for lower values on some sites.

Now You Can Assemble and Maintain Steel Cables

Assembling steel cables isn’t a difficult process, but the exact methods used should vary depending on what you’re using them for. If you’d like to purchase or assemble steel cables for an application, research what kind of cable you’ll need. This will help you when browsing at a store.

Anyone that wants to buy smaller parts for their cables must ensure that the sizes are correct. When buying threaded cable fittings, you’ll see the exact size of the cable that can be used for them.

Check out our other articles to learn more about a variety of topics!